Horizontal Prefabricated MBBR Package

The Vertical Prefabricated MBBR (Moving Bed Biofilm Reactor) Package is an advanced and compact biological wastewater treatment solution designed with a vertical configuration to minimize the required installation footprint. Its space-saving design makes it particularly suitable for projects where available land is limited or where efficient use of the installation area is a priority.

The system is manufactured as a prefabricated treatment package and can be customized according to the wastewater flow rate, pollutant characteristics, required effluent quality, and specific project requirements. The vertical arrangement allows the main treatment components to be efficiently integrated within a compact structure while maintaining reliable biological treatment performance.

The MBBR process uses specially designed moving biological media inside the reactor. Microorganisms attach to the surface of these media and form a biofilm, providing an effective environment for the biological degradation of organic pollutants. Controlled aeration and mixing keep the media in continuous movement and promote effective contact between wastewater, oxygen, and microorganisms.

This configuration provides a stable biological treatment process while allowing the system to be designed for different capacities and wastewater characteristics. Depending on the project requirements, the package can also be equipped with settling, disinfection, pumping, instrumentation, and automatic control systems.

Main Features of Vertical MBBR Package

• Compact vertical configuration with a minimum installation footprint
• Prefabricated structure for faster transportation and installation
• Efficient use of limited installation space
• Optimized arrangement of treatment components within a vertical structure
• Stable biological treatment performance using MBBR technology
• Flexible design according to wastewater flow rate and pollution load
• Suitable for domestic and selected industrial wastewater applications
• Capability of integration with automatic control and monitoring systems
• Customizable configuration according to project requirements
• Reduced site preparation and installation requirements compared with conventional systems, depending on project conditions

Main Components of Vertical MBBR Package

Depending on the required capacity, treatment process, and project specifications, the Vertical MBBR Package may include the following components:

• Prefabricated HDPE or steel treatment tank, according to project requirements
• MBBR biological media
• Aeration system and diffusers
• Aeration blowers
• Media retention screens
• Settling and clarification section, if required
• Transfer and sludge pumps, based on process design
• Disinfection system
• Electrical control panel and automation system
• Process monitoring and control instrumentation
• Internal piping, valves, and process connections

Applications

The Vertical Prefabricated MBBR Package can be used for a wide range of domestic and selected industrial wastewater treatment applications, including:

• Residential complexes
• Hotels and accommodation facilities
• Healthcare centers and medical facilities
• Restaurants and commercial facilities
• Industrial units
• Workshops and production facilities
• Construction and infrastructure projects
• Other facilities where installation space is limited

Advantages of Vertical MBBR Package

The main advantage of the vertical MBBR configuration is its ability to provide efficient biological wastewater treatment while requiring a relatively small installation footprint. This makes it a practical solution for urban projects, commercial facilities, industrial sites, and other locations where horizontal space is restricted.

The prefabricated design also simplifies transportation and installation and allows the treatment package to be manufactured and equipped according to the specific requirements of each project. The use of MBBR technology provides a flexible biological treatment process capable of handling different wastewater characteristics when properly designed.

Customized Design by Mojan

Mojan Vertical MBBR Packages are designed and supplied based on the specific requirements of each project. The design process considers wastewater characteristics, influent flow rate, pollution load, required treatment efficiency, applicable effluent standards, available installation space, and site conditions.

Based on these parameters, the treatment process, tank configuration, biological media, aeration system, pumping equipment, disinfection system, instrumentation, and control panel can be selected and configured accordingly.

The result is a compact, reliable, and customized wastewater treatment package designed to provide efficient biological treatment while making optimum use of the available installation space.